The Burton Cotton Gin Museum in Burton, Texas, still occasionally produces old-style, standard 500 pound bales of hand-picked cotton, bound with metal straps and jute bagging, using the Burton Farmers' Gin's original machinery (circa 1914 to the 1950s). 
 
These would be the authentic bales of cotton for the 1890 to 1960 era.  Before the 1890s, there was much variation in bale dimensions and weight, although the 500 pound range was considered the general standard for quite some time prior to the widespread enforcement of uniformity demanded by the railroads starting in the 1880s or so.  The 500 pound bales made at small local gins (located every 15 miles of so in cotton country) were usually shipped by rail to a centralized processing site where the bales could be further compacted by a giant steam compress (such as at the Galveston docks in the early 1900s) so more bales could be wedged into the holds of cargo ships.
 
The Burton Cotton Gin Museum's website has more historical information and pictures of the gin's original machinery at http://www.cottonginmuseum.org/faqs.htm#q11.
 
Contact the museum through the website about obtaining authentic bales from any surplus stock they may have on hand.

Todd Stockwell
Curator of Agriculture, Industry & Technology
Indiana State Museum and Historic Sites
650 W. Washington Street
Indianapolis, Indiana 46204-2725
(317) 232-8270, fax (317)233-8268
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-----Original Message-----
From: Museum discussion list [mailto:[log in to unmask]]On Behalf Of John Kelton
Sent: Friday, July 21, 2006 2:37 PM
To: [log in to unmask]
Subject: Cotton bales

Hey ya’ll:

I’m looking for a source for cotton bales – real or fake. I would like the cotton baled – or bound - as it would have been in the mid to late 1800s. The smaller the bale the better.

Thank you kindly,
--
John W. Kelton


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